Kelly Johnson’s Post

Manufacturing Electric Vehicles and Lean Six Sigma https://loom.ly/LDr27tI #electricvehicles #sixsigma #leansixsigma #manufacturing #lean #EV #ISSSP

From designing and calibrating electric motors to testing battery systems for top automotive manufacturers, powertrain engineers are developing cutting-edge hybrid and electric drivetrain solutions 🔋 #Mobility #Sustainability #Innovation

🚗 Understanding Transmission Drives and the Role of Differentials 🚗 In automotive engineering, transmission drives are vital for channeling power from the engine to the wheels, enabling vehicles to move efficiently at different speeds. These systems ensure the engine operates within its optimal RPM range, balancing power and fuel economy. However, while they address power transfer, they often encounter a unique challenge when it comes to turning. When a vehicle turns, each wheel travels a different distance: the inner wheel follows a shorter path than the outer wheel. If both wheels were forced to rotate at the same speed, this would lead to slippage, tire wear, and even potential loss of control. This mismatch, known as "wheel hop," is problematic, especially in tight turns or on uneven terrain. Enter the differential. This ingenious component allows each wheel to rotate at a different speed while maintaining smooth power transfer from the engine. By splitting the torque between wheels and allowing independent rotation, differentials enable safer, smoother turning. Whether in open, limited-slip, or locking form, differentials are essential for modern vehicles, enhancing stability, tire life, and overall drivability. As we move toward a future of advanced automotive technology, understanding foundational components like the differential helps us appreciate the innovations we drive every day. #Engineering #Automotive #Differential #Transmission #VehicleDynamics

https://lnkd.in/ggbNUUzj New research from the University of Michigan reveals that U.S. auto plants transitioning to battery #electricvehicle production require more workers than traditional internal combustion engine plants, contrary to earlier predictions. #EV assembly jobs have increased up to 10 times during the ramp-up stages, with some plants needing three times more workers per vehicle even after a decade of EV production. Factors such as developing new manufacturing technologies, higher vehicle complexity, and vertical integration have contributed to this trend. The findings challenge previous forecasts of a 30–40% job reduction in EV manufacturing.

Boosting Efficiency with In-Wheel Motors In-wheel motors are transforming the future of electric vehicles by placing electric motors directly inside the wheels, offering a more efficient and space-saving drivetrain. This cutting-edge technology eliminates the need for traditional transmissions, differentials, and axles, reducing mechanical losses and significantly improving overall efficiency. By providing instant torque to each wheel independently, in-wheel motors enable more precise control, enhance regenerative braking, and deliver improved performance—all while optimizing space for batteries or cargo. As EV technology continues to evolve, the efficiency and design flexibility offered by in-wheel motors make them a game-changer for future mobility. 👉 Don't forget to follow, like and share with friends #EVs #Automotive #Innovation #Engineering #Technology Credit: @TheEngineersPost

LOST in the politics of EV technology(s) is the hard work others have funded related to ICE categorized power trains including Toyota. Diversity in power trains is our future, no one technology to date can consume all designs and applications. The day politics gets removed from power train trends the technologists in the automotive industries will give us profitable, sustainable options. Personally, EV's will eventually find market application that yields a specific ROi and market appeal absolutely. EV though is not for everyone, every market as the market is telling us 2024 and beyond. Diversity...is the answer.

Companies that make parts for internal combustion engines are facing a harsh future. EVs have different parts, and automakers are doing more themselves.

"Automotive Turbocharger Market Forecast: From $15.01 Billion in 2023 to $26.07 Billion by 2030" In 2024, the Automotive Turbocharger Market was valued at USD 15.01 billion, reflecting its significant role in the automotive industry. Turbochargers are increasingly favored for their ability to enhance engine efficiency and performance while meeting stringent emission standards. This technology's rising adoption is driven by the global demand for fuel-efficient vehicles and regulatory pressures to reduce carbon emissions. As manufacturers integrate more advanced turbocharging systems, the market's value underscores the technology's critical impact on modern automotive engineering. Sample Report Link :https://lnkd.in/d_t-XZbN Looking ahead, the Automotive Turbocharger Market is poised for robust growth, with projections indicating a compound annual growth rate (CAGR) of 8.2% from 2024 to 2030. By the end of this period, market revenue is expected to reach nearly USD 26.07 billion. This growth trajectory is fueled by ongoing innovations in turbocharger design and manufacturing, coupled with the automotive sector's shift towards sustainable and high-performance vehicles. As the industry evolves, turbochargers will continue to play a vital role in meeting the dual demands of performance enhancement and environmental compliance. Automotive Turbocharger Market, Key Players are 1. BorgWarner 2. Cummins Turbo 3. Westinghouse Air Brake Technologies 4. Cloyes Gear and Products 5. Turbo International #Automotive #Kendrick #Drake #Amazon #AutomotiveIndustry #TurboTechnology #CAGR #Innovation #FuelEfficiency #EmissionRegulations #VehiclePerformance

The U.S. Automotive Industry is in a state of flux. Would you agree? I wrote this blog to share some of my research and observations about today's changing automotive market and uncertainty about its future. We are seeing fluctuating market demands, shifting government priorities, infrastructure issues, and cost pressures. Additionally, the rush to introduce Battery Electric Vehicles (BEV) has led to over-stressing the new product launch capacity of many OEMs and their suppliers. A rush to market has serious quality implications. New technologies, fewer experienced workers, and expedited launch timelines have compromised application of quality principles in the design and manufacturing processes. The principles of Advanced Product Quality Planning (APQP) are critical for ensuring a product “satisfies the customer and meets all performance and quality requirements.” Disregarding the disciplined, structured process of APQP and its necessary learning cycles results in poor quality products – as evidenced by product failures, recalls, complaints, and safety concerns. The recent J.D. Power’s Initial Quality Study confirms the prevalence of new vehicle quality issues. At High Value Manufacturing, we provide operations expertise and performance improvement services for manufacturers. Our team of highly skilled, highly experienced resources provide technical support for manufacturers requiring immediate labor solutions, with capabilities to provide an entire cross-functional launch team experienced in the application of the APQP process. #highvaluemanufacturing #manufacturingconsultant #APQP #qualityprinciples #productlaunch #automotivemanufacturing #USautomotive #USmanufacturing #onshoring

All-New Ford E-Transit Custom - Zero emissions whilst driving An optional add on, our innovative Pro Power Onboard technology provides up to 2.3kW of power. So you can power your tools and equipment both on the go and on site. Maximise uptime with DC fast charging, which can take your van from 10% to 80% charged in just 39 minutes*. So your fleet stays on the move and your business stays efficient. Is this the perfect vehicle for you? Enquire today: https://lnkd.in/ec4uhUb9 #Transit #Custom #Electric #Ford #Hartwell *Range and charge time based on manufacturer computer engineering simulations and EPA-estimated range calculation methodology. The charging rate decreases as battery reaches full capacity. Actual charge times and charging speeds will vary according to the type of home or public charging station used, peak charging times and battery state of charge, as well as other factors (including weather, ambient temperature, driving behaviour, driving profile, vehicle condition, age, condition, and temperature of the lithium-ion-battery).